| Replacement System 3-7 Driver Board:
This is a designed to be a drop in replacement for all Williams System 3 to 7
pinball and shuffle bowler games using the original MPU board, or
direct connection with the pinballpcb Main MPU Board.
Like all the other Kohout Enterprises' boards, obsolete components
have been designed out, when possible, and up to date
devices are used. The board includes a 30 day unconditional
guarantee and a 1 year repair/replacement warranty.* (See detail
at bottom of page.)
Some Improvements to the original are as follows:
-
Added 40-pin connector for direct connection to replacement Main
MPU Board - A
standard 40-pin IDE connector has been added to bypass the large,
problematic Molex connector. If mated with the Replacement
MPU board, the large Molex connector is not needed and is not
recommended.
-
Simple Diagnostic LED's added for troubleshooting - All Inputs and
Outputs have LEDs for easy detection of a malfunctioning driver or
input. This can greatly reduce troubleshooting time
required to fix a simple problem.
-
Large, problematic, and often fried resistor required for lamp
drives have been designed out for simple MOSFET drivers.
-
100V NMOS and PMOS Transistors have been used for all outputs.
This reduces component count and, more importantly, power and heat
dissipation.
-
Active Drain to Gate clamp protects solenoid driver MOSFET
outputs. This circuit protects the MOSFET even when diode on
coil have been removed or becomes disconnected.
-
Thicker PCB for improved durability - 0.093" instead of 0.063"
Each board comes complete with the replacement board, schematics,
board layout drawings, instructions.
This board will work in the following games:
System 3: Contact, Disco Fever, Hot Tip, Lucky Seven,
and World Cup
System 4: Flash, Phoenix, Pokerino, and Stellar Wars
System 6: Blackout, Firepower, Gorgar, Laser Ball,
Scorpion, Time Warp, Tri Zone, Algar, Alien Poker
System 7: Black Knight, Barracora, Cosmic Gunfight,
Defender, Firepower II, Joust, Jungle Lord, Laser Cue,
Pharaoh, Solar Fire, Star Light, Time Fantasy, and Warlok -
This board will not work on Hyperball.
Shuffle Alleys: Topaz, Taurus, Pompeii, Aristocrat,
King Tut, Omni, Big Strike, and Triple Strike
Kohout Enterprises System 3-7 Replacement Driver board
(Click Picture for Larger
View):

Kohout Enterprises System 3-7 Replacement Mated with Kohout
Enterprises MPU Board (Click Picture for Larger
View):

Kohout Enterprises System 3-7 Replacement Mated with Original
Williams MPU Board (Click Picture for Larger
View):

Kohout Enterprises System 3-7 Replacement Connector Mated with
Original Williams MPU Board
(Click Picture for Larger
View):

Kohout Enterprises System 3-7 Replacement Driver Board
(Click Picture for Larger
View):

Replacement System 3-7 Board uses a 0.094" think board instead of
the original 0.063", which makes it much for rigid.

Technical Details
Coil Diodes: The use of the diodes on the
coils is to provide a discharge path for the inductive current
when coil turns off. When the coil turns off, the voltage
tries to go high, but the diode clamps the voltage to one diode
above the solenoid supply and dumps the energy into the solenoid
supply. Without the diode, the voltage would, in theory, go
to infinity, but what really happens, is the Bipolar output
transistor breaks down and causes damage. Once
this occurs, the device typically will not work again.
On this replacement board, an 47V zener clamp has been added
between the Drain (Output) and the Gate of the MOSFET. If
the diode is present on the coil, then the clamp never turns on.
However, if the diode is ever removed, when the MOSFET turns off,
the voltage goes high on the drain. Once it reaches 47V, it
turns on the MOSFET to dump the energy of the coil to before it
can reach the breakdown of the MOSFET. 100V MOSFETs are
used, so the clamp is half the rated voltage of the output device.
With this topology, the energy is dumped to ground instead of
supply.
Lamp Drivers: As can be seen, the large 27 Ohm
resistors have been designed out, since MOSFETs have been used.
Since the original devices were Bipolar Transistors, they needed a
large amount of base current to supply the required collector
current. The power dissipated in resistors was completely
wasted and was not used to supply the lamps. The total power
dissipated was normally 24 Watts (8 Lamp drivers at 3 Watts
Each). The lamp driver current was measured and the original
Williams Board was approximately 5.5 Amps with all the lamps on.
The current measured with the Replacement board was only 3.5 Amps,
a drastic 2 Amp decrease!
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